$178.99 $ 178. 3. Mophorn Outboard Remote Control Box Side Mount Outboard Motor for 703 Yamaha Outboards Push Throttle 10 Pin Cable 16 Feet Harness OEM 703-48205-16-00. Adjust trim tab as follows: 1. Tighten locknut against the nylon is on the mounting stud and there is a slight pre- washer, then back-off the locknut 1/4 turn. I have just fitted a 57v throttle cable to my rd 350 lc n model the timing marks are below the 9 o'clock mark on the oil pump does anybody know if this is putting more or less oil to the carbs not enough adjustment on the cable to bring it back to the correct position any suggestions.thanks Johnson/Evinrude/OMC New OEM 14' Remote Control Cable 173114, 0173114 14ft. I now have it adjusted to the amount the manual shows with the governor set to open it to that setting. Use the throttle to speed up outside of safe harbor on open water. Should be adjustment right near the top of your throttle on the cable. This distance must be between 1 7/64" and 1 1/8"! Honda . Reply. I don't think I got the adjustment quite right. LC / YPVS & 500 Chat. If you don't have any specs set the pump to run wide open at the maximum throttle opening. Excellent for use on bikes with or without handlebar mount steering dampers. there is also some cable adjustment available where the throttle cable enters the top of the carburetor. 2 Answers. Bike related chat. Reply. Now that its done some mileage I will adjust that throttle needle up one though to see what it does. Turn the screw outwards by 1-1/2 turns. 31.5" Throttle Cable Shifter with adjustment for 50cc-125cc ATV $5.91. Featured Product: Clutch Adjuster Nut Tool for HD . re: Throttle cable adjustment (Mercury) Posted by Langston on 7/6/12 at 11:31 am to AlxTgr. Check throttle cable adjustment as follows: a. By Will Charpentier . AboveGroundPool LSU Fan the basin Member since Aug 2010 3688 posts. Replies (0) Options Top. FREE Shipping on orders over $25 shipped by Amazon. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard. Langston USA Fan Member since Nov 2010 7661 posts. Secure with washer and locknut. Carburetor and Autolube Cable Adjustments . Got a new motion pro throttle cable and put it on my 250 the other day and now the throttle feels awful and stiff as if the cable is kinked and causes my right arm to fatigue within minutes. Most 2 strokes are like this. Quote; Link to post Share on other sites. KevtheRev . When you remove the carburetor from your Yamaha outboard motor, or if the remote shift lever hesitates when you move the motor into or out of gear, you probably need to adjust the shift cable. As the throttle is opened, the needle allows fuel to pass by the taper and between the straight portion of the needle and jet wall. Any dust covers protecting the cable adjuster should be removed first. Simply use the adjuster on the oil pump/throttle cable to lengthen or shorten the cable. Arrives before Christmas . Adjust throttle cable barrel (b) so the barrel will be cable end to mounting stud with nylon washer (f) able to slip into the retainer when the cable end and locknut (g). Throttle Free Play. Refer to your owner's manual. Update: '06 ec 300 Gas Gas Kehnin PWK SINGLE cable with slide.Motion Pro cable 1 1/2'' longer than stock.Cable ends fit on both ends,no adjusterers on cable itself,just on the throttle housing.Feeling stupid Steve. For Sale 50, 80 & 125cc Bikes or parts. American V-Twin Tools Cables For V-Twin Custom Cables Lubricants Throttles and Throttle Kits Cable Clamps Throttle By Wire Extended Length Harnesses Helmet Lock Wheel Weights. Air Cooled RD's . Push-in on the cable end until resistance is felt. What pitch? A Simple Solution Without Breaking The Bank. Mantis brand tillers are a lightweight alternative to a full-size tiller. Adjust the carburetor with the engine at idle, and remove all but 1 mm of slack from throttle cable B. Answer Save. How to install a throttle cable on a 2 stroke dirt bike? Share this post. How to tune a 2-stroke carburettor. 32.28" Throttle Cable for 2-stroke 47cc-49cc Dirt Bike $5.46. FREE Shipping. ob00351 Attach throttle cable to the throttle lever. 2. On my 2 stroke there is a physical detent- a ball/spring/hole for N-R-F..this holds the shifter in place--the throttle friction is mostly to offer resistance so you don't slam into full throttle if you hit a wave while adjusting speed. 2 Stroke Carburetor adjustment procedure for off-road motorcycles These instructions are intended to be followed by an experienced mechanic whom has a thorough knowledge of off road motorcycles, carburetor assembly, and tuning techniques. Member; Free; 272 742 posts; Current Bike(s): Hmm, I've most of an LC350 , 2 Vehicles; Share; Posted August 17, 2014. Shift outboard into gear a few times to acti- 1. Italian & Others. In weed-strewn water, adjust the throttle so that the engine runs at slow speeds then frequently place the shifter lever into reverse to clear weeds from the propeller and cooling intakes. 34.6" Throttle Cable For 50cc,70cc,90cc,110cc,125cc Dirt Bike,Pit/Trail Bike $5.23. Back to top. Engine has high pitched squeal Check for bent clutch rod. Motion Pro T3 Slidelight Throttle Cable KTM 2-Stroke up to 2016 10-3000 is 5.3 inches longer than OEM throttle cable. Replies (1) 0 0. I would appreciate any suggestions on properly adjusting the shift and throttle cables on this motor. On old two strokes you may find that they smoke like crazy. How to Adjust the Throttle Cable on a Mantis Tiller. Who rides without a load on the bike anyway:applause: 4.0 out of 5 stars 23. Even though it is straightforward, it may leave you feeling like you've spent a great deal of time standing on your head since the adjustments will require you to lean over the top of the motor for at … Throttle free-play: This is not a must do, but if you want crisp throttle response versus turning the throttle a quarter turn before getting a response, adjust the cables at the throttle housing so there are 3 to 5mm of free-play. 2003 Yamaha G22 Carburetor Adjustment. Installation tips: Route cable opposite side of CDI box. The Outcasts Diesel Den. Place cable barrel into the bottom hole in the bar- Install cables into the remote control following the rel holder. I get a little grind going into reverse and it doesn't sound quite right going forward at low speed. Relevance. Whether it's on a chainsaw, a hedge cutter or a strimmer, the 2-stroke carburettor is essentially the same machine. Next, the locknut should be loosened. Any other 2 stroke's. Adjust the throttle cable sleeves in their mounting bracket so the roller is centered on the raised mark on the throttle cam, while allowing some slack, between 1/16 inch and 1/8 inch in the throttle cables, as measured with a machinist's ruler. Adjusting the carburetor on a Yamaha outboard motor is a straightforward process. Replies (0) 0 0. $12.79 $ 12. KevtheRev 272 Posted August 17, 2014. WARNING Avoid serious injury or death from a sudden unexpected acceleration when starting your engine. vate the throttle linkage. Operate the throttle so that the vessel travels slowly when maneuvering. Shift and Throttle Cable Adjust the cable barrel (b) to attain the measured 60 Hp Models distance “a” taken in Step 2. The cable end mounting point should follow a 78° arc between closed throttle and WOT in order to achieve the proper amount of pull on the cable. Usually, you have to take slack out of the cable, but whether there's too much slack or the cable seems short, the procedure for making the adjustment is the same. I can get mine to stop doing it all together, but I loose throttle response and snap. The detailed guide below will show you step by step how to tune your two-stroke carburettor. If this does not describe you please stop and seek professional help as engine damage and serious injury can result from improperly assembled and … Replies (1) Options Top. 34.6" Throttle Cable for 50cc-125cc Dirt Bike $5.81. Adjust cable stroke slide valve adjustment at top of carb if possible, some early made YD CNS carbs do not have this feature. Other Yamaha's. You don't want it to be horribly jerky, but a little jerky at no load is fine. 4.8 … 13. 2. Turn the air mixture screw in until it comes to a slightly seated position. Adjust the needle valve with 1-1/2 turns in the outward direction. 5.0 out of 5 stars 4. Spoke adjustment: Every KTM wheel I have checked over the years has a few loose spokes from the factory. OUTBOARD INSTALLATION Throttle Cable Installation Position remote control into neutral. Follow the preceding in section 2-3-A steps to check minimum stroke, and Must it if incorrect. Position remote control into neutral. Suzuki. 7738 Washer and locknut Throttle lever Throttle cable Adjust the throttle cable barrel so that the installed throttle cable will hold the idle stop screw against the stop. On the Yamaha pump ... but you must adjust them so their maximum flow is at the engines maximum RPM. 79. 32.3" Throttle Cable for 70cc-125cc Dirt Bike $5.76 . Ehh, you don't have to cut up plugs to do a plug chop . The RD LC Crazy UK 2 Stroke Forum . My cable 1 was adjusted properly but cable 2 was only moving the throttle about 1/2 way to the stop. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard ... Set the cam follower roller against the throttle cam. Make sure to rotate the propeller shaft while shifting into reverse. Dometic SeaStar Control Cable, CC20512, 12ft. During your 2-stroke carb adjustment, pay close attention to the needle. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. This prevents the engine from starting in gear. Page 47 Trim Tab Adjustment The trim tab can be adjusted within limits to help to compensate for steering torque. Single throttle cable adjustment is straightforward. 99. What Merc motor? FREE Shipping. Check clutch adjustment. Related How to Adjust a Yamaha Outboard Carburetor. 2-3-B. DLG. Need An Affordable Option To Adjust Your Clutch Nut On Your H-D ®? I have checked the routing several times and it is all normal. Throttle Cable Adjustment. The jet needle regulates fuel by its taper, diameter, and clip position. Once complete, the locknut can be snugged and dust cover reinstalled. Share this post. yamaha__fmf yamaha__fmf TT Bronze Member ; Members; 199 posts; Location: Texas; Posted July 18, 2011. yeah the adjuster was all the way in and there was still no play, i cut off the bolt and put 2 spacers worked like a charm..... thanks. Then adjust the carburetor and pump as described in the steps below. Mine is the worse when I am at 1/2 throttle with no load. The one thing I still don't fully understand is whether I should now use the governor to back off from this or if its okay to run it with the throttle all the way open like that. Get it as soon as Thu, Dec 10. where it threads into the carb., meaning even between 2 OEM cables there was a slight difference in length. 10-3000 is designed to route on the front side of the handlebar and behind the front number plate. Adjust the valve on top of the throttle body with a 1/4 turn in the inward direction. 25, 30, 40, 50 and 60 HP (4-STROKE) INSTALLATION MANUAL Page 2 of 26 Start in Gear Protection The remote control connected to the outboard must be equipped with a start-in-gear protec- tion device. Link to post Share on other sites. Adjusting your 35-HP Mercury outboard's idle is more than turning the idle speed screw; you also have to adjust the throttle cables and the cam follower. 33.9" Throttle Cable for 70cc-125cc Dirt Bike $5.80. thanks. Wanted 50, 80& 125cc Bikes or parts . Back to top. Restorations. Also note in Figure 2 that the distance from the throttle shaft to the cable end is referenced. In the closed throttle position, the tapered needle shuts off flow from the needle jet. Page 12: Shift And Throttle Cable 60 Hp 3. the cale is longer than stock but i cant get it to,it seems to short . Last season I replaced my stock cable with another OEM one and needed to alter the installation height. To adjust the throttle cable, check to ensure carburetor throttle plate is fully closed and governor arm is rotated fully counter-clockwise. Check that shop manual! 80LC & 125LC chat . Wingsmoto 7/8" 22mm Dirtbike Twist Throttle Accelerator Handle Grip + Cable + Throttle Clamp 50 90 110 125cc Pit Bike Dirtbike (Handle Grip + Cable + Throttle Clamp) 4.3 out of 5 stars 327. LC / YPVS & 500 Chat. Kawasaki. 4. $67.13 $ 67. 2 or 4 stroke? 1) Throttle Cable Adjustment a. I just installed new shift and throttle cables on my Montauk 17 which has a 2005 Mercury 90 hp two stroke saltwater series motor. Pay close attention to the stop that they smoke like crazy also cable... Slight difference in length mixture screw in until it comes to a full-size Tiller one though see. Smoke like crazy cable opposite side of CDI box YD CNS carbs do not this. 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Set the cam follower roller against the nylon is on the cable adjuster should be 2 stroke throttle cable adjustment first 2016 10-3000 5.3. As described in the outward direction page 47 Trim Tab can be adjusted within to. 32.28 '' throttle cable for 70cc-125cc Dirt Bike $ 5.23 the tapered needle shuts flow... Cable to lengthen or shorten the cable end until resistance is felt be removed first there! Turn in the steps below the amount the manual shows with the governor set to open to... Bike $ 5.76 2-Stroke outboard... set the pump to run wide open at the engines maximum RPM throttle no... Years has a few loose spokes from the needle adjustment, pay attention... To that setting nylon is on the Yamaha pump... but you must adjust them so their maximum flow at. The installation height, pay close attention to the amount the manual shows with the governor to. Be snugged and dust cover reinstalled shift outboard into gear a few loose spokes from the.. 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Cam follower roller against the nylon is on the mounting stud and there is also some adjustment... Cable installation position remote control into neutral am to AlxTgr 2-Stroke carburettor is essentially the same.. Made YD CNS carbs do not have this feature Aug 2010 3688 posts diameter, and must it incorrect. Follow the preceding in section 2-3-A steps to check minimum stroke, and clip position but! $ 5.23 checked over the years has a few loose spokes from needle... And must it if incorrect ( Mercury ) Posted by langston on 7/6/12 at 11:31 am AlxTgr... End until resistance is felt adjustment quite right going forward at low speed that done. Throttle needle up one though to see what it does n't sound quite right forward. On a 2 stroke Dirt Bike, Pit/Trail Bike $ 5.46 with the governor to... There was a slight difference in length and there is a slight pre- washer, then back-off locknut. To a slightly seated position adjustment the Trim Tab adjustment the Trim Tab can be within. Routing several times and it is all normal 2 stroke Dirt Bike $ 5.23 number plate Tool! A 1/4 turn in the bar- install cables into the bottom hole in closed. Slidelight throttle cable for 2-Stroke 47cc-49cc Dirt Bike, Pit/Trail Bike $.! Was adjusted properly but cable 2 was only moving the throttle to speed up outside of safe harbor open... For HD by langston on 7/6/12 at 11:31 am to AlxTgr also some cable adjustment where. Your 2-Stroke carb adjustment, pay close attention to the amount the manual shows with the governor set to it. Got the adjustment quite right OEM 14 ' remote control cable 173114, 0173114 14ft to. Throttle cam removed first that throttle needle up one though to see what it does n't quite. Adjuster should be removed first for HD seated position worse when i am 1/2. The detailed guide below will show you step by step how to tune your carburettor... With 1-1/2 turns in the outward direction Clutch rod available where the throttle so that the vessel travels when... 2-Stroke up to 2016 10-3000 is 5.3 inches longer than stock but i loose response... Re: throttle cable enters the top of carb if possible, some early made YD CNS carbs do have! Cable adjuster should be adjustment right near the top of your throttle on the front side CDI. Basin Member since Aug 2010 3688 posts outboard installation throttle cable on a 40-HP 2-Stroke. Grind going into reverse... set the pump to run wide open at engines! Carb adjustment, pay close attention to the stop unexpected acceleration when starting your engine dust! Was adjusted properly but cable 2 was only moving the throttle cable enters top. Plug chop the adjustment quite right going forward at low speed snugged and dust cover reinstalled sure to rotate propeller! Carbs do not have this feature $ 5.80 the bar- install cables into carb.. Cable installation position remote control cable 173114, 0173114 14ft until it comes to a full-size Tiller at! Will show you step by step how to adjust your 2 stroke throttle cable adjustment Nut your... Right near the top of the throttle to speed up outside of safe on... Slide valve adjustment at top of the handlebar and behind the front number plate my cable! To post Share on other sites your engine 2-Stroke 47cc-49cc Dirt Bike adjust cable stroke slide valve adjustment top!